Barilla Group: Customized Vacuum Solutions for Excellence

Discover how Barilla Group’s Wasa factory ensures excellence with DISAB’s customized vacuum solutions for clean and efficient production.

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At Barilla’s Wasa factory in Filipstad, Sweden, cleanliness and efficiency are key to maintaining high production standards.

Over the years, DISAB has delivered six powerful vacuum units, ranging from 45 to 75 kW, to support their production needs. To ensure optimal dust and waste management, Barilla has installed 7 BEAD filter units and 7 BEPF filter units. These systems are designed to handle both fine and coarse material, providing superior filtration and reliability for their operations. The units are mated to a huge pipe system in the whole production line which allows operators to use the vacuum system from every single part of the factory.

We spoke with Leif Öster, Technical Project Leader at Wasa, part of the Barilla Group, to learn more about how DISAB’s solutions contribute to their clean and efficient working environment.

How DISAB Supports Barilla Group’s Wasa Factory

DISAB has played a critical role in the operations of Barilla’s Wasa factory. Over the years, they’ve installed six powerful vacuum units ranging from 45 to 75 kW, as well as 7 BEAD filter units and 7 BEPF filter units. These systems are specifically designed to handle both fine and coarse materials, ensuring reliability and exceptional filtration.

Additionally, DISAB installed an extensive pipe system to seamlessly integrate these solutions into Barilla’s existing operations. The results? A cleaner, more efficient, and safer production environment.

 

Barilla Group: A Leader in Crispbread Production

As part of the global Barilla Group, Wasa operates with a strong focus on quality and sustainability. Producing knäckebröd (crispbread) requires strict adherence to health and safety standards. At their Filipstad facility, high-quality rye flour is the primary material for production, and maintaining a clean workspace is critical to ensuring product integrity and safety for workers. DISAB’s vacuum systems have become indispensable to this mission.

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Why Operational Reliability is Key for Wasa

According to <strong>Leif Öster, Technical Project Leader at Wasa, operational reliability is non-negotiable, especially during production changeovers. These periods involve cleaning the production area between dough types within a strict time window. With DISAB’s vacuum solutions, Wasa has been able to meet these demands consistently. Any failure to clean within this timeframe could lead to costly delays. Fortunately, DISAB’s reliable systems have allowed Wasa to avoid such disruptions entirely.

 

Challenges Before DISAB’s Vacuum Systems

Although Wasa has relied on DISAB’s equipment for over 37 years, it’s hard to imagine operations without it. Before integrating these systems, dust and waste management were far less efficient, posing risks to both the production process and employee safety. By investing in DISAB’s expertise, Barilla Group has eliminated these challenges and built a foundation for long-term success.

What Made Barilla Choose DISAB?

Several factors influenced Barilla’s decision to work with DISAB on customized vacuum solutions:

  • Comprehensive Solutions: DISAB’s offerings go beyond equipment, including ongoing maintenance and tailored advice.
  • Seamless Implementation: The installation of vacuum units, filters, and pipe systems required minimal input from Wasa’s project management team.
  • Proximity and Support: With local expertise, DISAB ensured fast response times and exceptional customer service, adding value to their partnership.
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The Technology Behind DISAB’s Solutions at Barilla

Vacuum Units

The six vacuum units range from 45 to 75 kW, offering the power and reliability needed for Barilla’s demanding production environment.

Filter Units (BEAD and BEPF)

The 7 BEAD filter units and 7 BEPF filter units handle fine and coarse materials, ensuring superior filtration. These systems are optimized for durability and efficiency.

Pipe System Integration

DISAB installed an advanced pipe network that seamlessly connects all systems, allowing for effortless material handling and waste removal.

Measurable Results of DISAB’s Solutions

Since implementing DISAB’s customized vacuum systems, Barilla has achieved several notable outcomes:

  1. Reduced Energy Consumption: By using efficient vacuum units, Barilla has significantly cut electricity usage, aligning with their focus on sustainability.
  2. Cost Savings: Investing in DISAB’s systems has resulted in measurable financial benefits by minimizing downtime and optimizing operational efficiency.
  3. Improved Employee Satisfaction: Clean work environments have enhanced safety and productivity, leading to higher employee satisfaction.
  4. Reliable Customer Support: DISAB’s quick response times have proven invaluable, ensuring smooth operations with minimal interruptions.

 

Insights from Leif Öster: The DISAB Advantage

In an interview, Leif Öster shared his perspective on working with DISAB. He emphasized the importance of having a reliable partner with the expertise to deliver comprehensive solutions.

Leif also highlighted how DISAB’s systems have helped Barilla maintain production reliability during critical times, such as dough type changeovers. The seamless integration of the vacuum units ensured minimal disruption and maximum efficiency.

 

Advice for Businesses Facing Similar Challenges

For companies dealing with industrial cleaning challenges, Barilla’s experience with DISAB offers valuable insights:

  1. Invest in Expertise: Partnering with a company that understands your specific needs can save time, money, and effort in the long run.
  2. Prioritize Reliability: In time-sensitive operations, reliable systems are essential to avoid costly disruptions.
  3. Focus on Sustainability: Choosing energy-efficient solutions not only reduces costs but also supports long-term environmental goals.
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FAQs

 

What vacuum solutions did DISAB provide for Barilla Group?

DISAB supplied six vacuum units (45–75 kW), 7 BEAD filter units, 7 BEPF filter units, and an integrated pipe system tailored to Barilla’s needs.

Why did Barilla choose DISAB?

Barilla chose DISAB for their comprehensive solutions, reliable customer support, and geographical proximity, which enabled quick and efficient service.

What results has Barilla achieved with DISAB’s systems?

Barilla has reduced energy consumption, minimized downtime, and improved employee satisfaction with cleaner, safer work environments.

How long has Barilla used DISAB’s systems?

Barilla has relied on DISAB’s vacuum systems for over 37 years, making it an integral part of their operations.

Would Barilla recommend DISAB’s products and services?

Yes, Barilla highly recommends DISAB due to their expertise, reliability, and ability to deliver tailored solutions.

What role does operational reliability play at Wasa’s factory?

Operational reliability is crucial during changeovers, ensuring production continues without costly delays. DISAB’s systems have been vital in meeting these demands.

The partnership between Barilla Group and DISAB, demonstrates how customized vacuum solutions can drive efficiency, sustainability, and reliability in industrial settings. By leveraging DISAB’s expertise, Barilla has achieved significant energy savings, cleaner environments, and smoother operations, solidifying their position as a leader in crispbread production.

If your business faces similar challenges, contact us today to explore how DISAB can help you achieve excellence in your operations.

Contact us now to discover the perfect vacuum solution for your business needs!

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