CASE Barilla Group: Customized Vacuum Solutions for Excellence | Grain
Barilla Group: Customized Vacuum Solutions for Excellence
At Barilla’s Wasa factory in Filipstad, Sweden, cleanliness and efficiency are key to maintaining high production standards. Over the years, DISAB has delivered six powerful vacuum units, ranging from 45 to 75 kW, to support their production needs. To ensure optimal dust and waste management, Barilla has installed 7 BEAD filter units and 7 BEPF filter units. These systems are designed to handle both fine and coarse material, providing superior filtration and reliability for their operations. The units are mated to a huge pipe system in the whole production line which allows operators to use the vacuum system from every single part of the factory.
We spoke with Leif Öster, Technical Project Leader at Wasa, part of the Barilla Group, to learn more about how DISAB’s solutions contribute to their clean and efficient working environment.
How DISAB Supports Barilla Group’s Wasa Factory
DISAB has played a critical role in the operations of Barilla’s Wasa factory. Over the years, they’ve installed six powerful vacuum units ranging from 45 to 75 kW, as well as 7 BEAD filter units and 7 BEPF filter units. These systems are specifically designed to handle both fine and coarse materials, ensuring reliability and exceptional filtration.
Additionally, DISAB installed an extensive pipe system to seamlessly integrate these solutions into Barilla’s existing operations. The results? A cleaner, more efficient, and safer production environment.
Barilla Group: A Leader in Crispbread Production
As part of the global Barilla Group, Wasa operates with a strong focus on quality and sustainability. Producing knäckebröd (crispbread) requires strict adherence to health and safety standards. At their Filipstad facility, high-quality rye flour is the primary material for production, and maintaining a clean workspace is critical to ensuring product integrity and safety for workers. DISAB’s vacuum systems have become indispensable to this mission.
Why Operational Reliability is Key for Wasa
According to Leif Öster, Technical Project Leader at Wasa, operational reliability is non-negotiable, especially during production changeovers. These periods involve cleaning the production area between dough types within a strict time window. With DISAB’s vacuum solutions, Wasa has been able to meet these demands consistently. Any failure to clean within this timeframe could lead to costly delays. Fortunately, DISAB’s reliable systems have allowed Wasa to avoid such disruptions entirely.
Although Wasa has relied on DISAB’s equipment for over 37 years, it’s hard to imagine operations without it. Before integrating these systems, dust and waste management were far less efficient, posing risks to both the production process and employee safety. By investing in DISAB’s expertise, Barilla Group has eliminated these challenges and built a foundation for long-term success.
Insights from Leif Öster: The DISAB Advantage
In an interview, Leif Öster shared his perspective on working with DISAB. He emphasized the importance of having a reliable partner with the expertise to deliver comprehensive solutions. Leif also highlighted how DISAB’s systems have helped Barilla maintain production reliability during critical times, such as dough type changeovers. The seamless integration of the vacuum units ensured minimal disruption and maximum efficiency.
The Technology Behind DISAB’s Solutions
- Vacuum Units
The six vacuum units range from 45 to 75 kW, offering the power and reliability needed for Barilla’s demanding production environment. - Filter Units (BEAD and BEPF)
The 7 BEAD filter units and 7 BEPF filter units handle fine and coarse materials, ensuring superior filtration. These systems are optimized for durability and efficiency. - Pipe System Integration
DISAB installed an advanced pipe network that seamlessly connects all systems, allowing for effortless material handling and waste removal.
Since implementing DISAB’s customized vacuum systems, Barilla has achieved several notable outcomes:
- Reduced Energy Consumption: By using efficient vacuum units, Barilla has significantly cut electricity usage, aligning with their focus on sustainability.
- Cost Savings: Investing in DISAB’s systems has resulted in measurable financial benefits by minimizing downtime and optimizing operational efficiency.
- Improved Employee Satisfaction: Clean work environments have enhanced safety and productivity, leading to higher employee satisfaction.
- Reliable Customer Support: DISAB’s quick response times have proven invaluable, ensuring smooth operations with minimal interruptions.
The partnership between Barilla Group and DISAB, demonstrates how customized vacuum solutions can drive efficiency, sustainability, and reliability in industrial settings. By leveraging DISAB’s expertise, Barilla has achieved significant energy savings, cleaner environments, and smoother operations, solidifying their position as a leader in crispbread production.
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